The common problems of screen printing machine in use

Introduction: The full name of the screen printing machine is the "Screen Printer Machine", which is a device for screen printing solder paste or patch glue onto PCB pads. Can be divided into vertical screen printing machine, oblique arm screen printing machine, rotary screen printing machine, four-column screen printing machine and automatic screen printing machine. Mainly used in the electronic processing industry, printed circuit board silk screen logo, the instrument shell panel logo, printed circuit board solder paste printing process.

The common problems of screen printing machine in use

Screen printer is divided into vertical screen printing machine, oblique arm screen printing machine, rotary screen printing machine, four-column screen printing machine and automatic screen printing machine. (1) Vertical screen printing machine features: For high-precision printing, such as high-tech electronics industry, multi-color printing, dot printing. Compared with the oblique arm screen printing machine, the efficiency is low, but the precision is high; (2) The characteristics of the oblique arm screen printing machine: For the packaging industry, or local UV printing, high efficiency, but low accuracy; (3) rotary screen printing machine Features: For the clothing industry, or the optical disc industry, the industries that are not well-positioned can take the turntable type; (4) The characteristics of the four-column screen printing machine: For large-scale industries, such as decoration, large-scale glass and other industries. (5) Automatic screen printer features: It is a roll-to-roll printing of soft materials such as PET, PP, PC, and PE. It is completed by feeding, printing, and drying. It is mass-produced. The best choice; (6) automatic elliptical screen printing machine features: mainly applicable to clothing pieces of printing, can be printed mortar, water slurry, ink and other slurry.

Common malfunctions:

There are always problems with the screen printing machine in the printing process, such as manual and semi-automatic operation, the power light is on, and the printing block does not move after it is moved to the left. The first kind of failure phenomenon: When the semi-automatic does not step on the foot switch and immediately action. The cause of this type of failure is most likely to be a result of a broken foot switch or a short circuit caused by water in the foot switch socket, and the other problem is the manual start button switch. The repair method is to replace the new switch, socket, button switch or open the repair related damage. The second kind of fault phenomenon: When the semi-automatic work, the foot switch slides down, and then it rises after releasing. This phenomenon is generally caused by damage to the proximity switch on the left side of the horizontal carriage and broken connection. The solution is to replace the proximity switch or switch the connection of the switch. The third kind of fault phenomenon: When the semi-automatic working, the foot slide switch vertical slide seat descends, and the printing seat does not move after leftward shift. The cause of this failure is that the proximity switch on the left side of the horizontal carriage is not sensed or has a problem. The solution is to adjust the proximity switch proximity sensor or replace the good proximity switch; as well as the micro switch in the foot switch does not move, it will cause this failure. The solution is to adjust, repair, or replace the microswitch in the foot switch. The fourth type of fault phenomenon is when the foot switch is depressed during semi-automatic operation, and the slide descends and then rises but does not move to the right. This phenomenon occurs when the proximity switch on the upper left side of the vertical carriage does not sense or is close to the switch. The solution is to adjust the proximity switch on the upper proximity switch or a better proximity switch. The fifth kind of fault phenomenon: After the action switching, the rising action is slow and half beat. This kind of fault is to control the solenoid valve with foreign matter blocking or solenoid valve fault, the solution is to remove the magnetic valve to clean or replace the good solenoid valve. Sixth fault phenomenon: manual, semi-automatic all do not work, the power light is on. The reason for this type of failure is that the low-voltage side fuse is blown, no air source enters, and all the solenoid valves are faulty. The solution is to replace the low-voltage side fuse, check whether the pressure reaches 4-7kg/cm, the solenoid valve all the fault is very small, most of the connection is broken. The seventh failure phenomenon: automatic, semi-automatic start does not drop. Such faults occur when the proximity switch on the right side of the horizontal carriage is faulty or not sensed, the selection switch is faulty, and the single-acting switch interlock point is damaged. The solution is to adjust the proximity switch to sense or replace the right proximity switch, replace or repair the selector switch and single action switch. Eighth fault phenomenon: automatic failure to start, this type of failure is the micro-branch switch of the upper and lower cylinders normally closed, the contact can not be turned on or the timer is damaged, the solution is to repair the micro switch, or replace the timer.

 Pump valve accessories precision casting or pump valve accessories investment casting, silica sol process. It is a casting process with little or no cutting. 

Cast pump valve accessories is an excellent process technology in the foundry industry. Its application is very extensive.  Pump valve accessories cast not only applies to the casting of various types and alloys, but also produces the dimensional accuracy of castings. The surface quality is higher than that of other casting methods, and even castings that are difficult to cast and which are difficult to cast have high temperature resistance and are not easily processed can be cast using investment casting.

 In wax pattern process,we mix stearic acid and paraffin wax in wax pattern making,as you know,it is better than polyethylene,and the wax deformation is small.   

 In shell making,we adopt automatic sand-covering production line, which was invented under the guidance of our general manager.The indoor temperature was controlled by air-conditions,keeping the temperature at  24℃±1℃, which can make the castings much more stable,the internal tissues much more well-proportioned.

 In shell hardening process,we use aluminium chloride to harden the shell.This can make the shell so hard that it can`t be distorted,at the same time the bug which the casting may have will be decreased.If there are letters or numbers in it,they will be much clearer.

 In dewaxing process,about 95% of the castings suppliers adopt the original water dewaxing technics,but we using the advanced steam dewaxing technics,which we are very proud of.This can effectively avoid the air-hole and sand-hole,making the casting look much nicer.

 In smelt process,we use middle frequency furnace,avoiding the emergence of the oxide; in molten steel control part,we use Germany-imported direct reading spectrometer machine,assuring its quality before the molten steel out of the furnace.During this process we use ERP production and management software to get the feedback information.

 In shell-knock out process,we have special machines,which can decrease the hitting and knocking, easily made by manual shell knocking out.

 In shot-blasting process,we have crawler-type and hanging shot-blasting machine,with steel shot 0.5-0.8,making the products smooth.Of course,if the customer wants it look much nicer,we also can carry out sand-blast treatment.

 In heat treatment process,we use electric furnace,and adopt double-temperature control in order to heat the products equally.As a result, the products will have great metallurgical structure.

 Our tolerance can reach at the grade of 5-7 according to our country`s tolerance standard.

  In machining process,we have 12 CNC machining centers and some other machines, so we can make further machining if the customers need.

Pump valve accessories precision casting

  

Precision Casting Of Pump Valve Accessories

Precision Casting Of Pump Valve Accessories,Pump Valve Accessories Precision Castings,Pump Valve Accessories Casts,Casts for Pump Valve Accessories

Wei fang junlong precision casting Co.,Ltd , https://www.junlongcasting.com